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Comprehensive Solution for Design and Construction of CDC Laboratories


In the public health system, CDC laboratories play a crucial role, undertaking key functions such as disease surveillance, prevention and control, testing and inspection, and emergency response. The quality of their construction directly affects the ability to respond quickly and accurately to various public health incidents, safeguarding public health. Next, let's take an in-depth look at all aspects of CDC laboratory construction.

1. Design Principles: A perfect integration of safety, functionality, compliance, and efficiency.

  1. Adhering to strict national standards and regulations: The construction of CDC laboratories must strictly follow a series of national standards, such as the "Technical Specifications for Biosafety Laboratory Construction" (GB 50346-2011), "General Requirements for Laboratory Biosafety" (GB 19489-2008), and "Technical Specifications for Disease Prevention and Control Center Construction" (GB50881-2013). These standards clearly define laboratory classification (P1-P4), with different levels corresponding to different protection requirements, ensuring that laboratories provide appropriate safety protection for staff and the surrounding environment during various experiments. Additionally, the standards provide detailed regulations on functional zoning, airflow organization, and safety facilities, forming the foundation for laboratory construction.
  1. Scientific and reasonable functional zoning: To avoid cross-contamination, the laboratory area and office area must be strictly separated, which can be achieved through horizontal zoning (e.g., different floors) or vertical zoning (using staircases as boundaries). Microbiology laboratories, involving biological samples, should be located on lower floors to minimize impact on other areas; physical and chemical laboratories, due to numerous instruments and environmental stability requirements, can be arranged on higher floors. Within the laboratory area, further division into clean zones, semi-contaminated zones, and contaminated zones is implemented, establishing a "three zones and two passages" model to ensure unidirectional flow of personnel, materials, and airflow. Buffer rooms and pass-through windows are set up to facilitate item transfer between different zones, reducing contamination risks.
  1. Precise airflow organization and ventilation system: Proper airflow organization is key to ensuring laboratory safety. Airflow should move from clean zones to contaminated zones, forming directional flow. For level 3 laboratories, the air exchange rate must be ≥12 times per hour; for level 4 laboratories, the requirement is higher, ≥15 times per hour, with a pressure differential gradient of ≥30Pa between adjacent areas. The exhaust system is critical and must be equipped with high-efficiency filters; exhaust ducts should use double-sided welding to prevent harmful gas leaks. For level 4 laboratories, to ensure exhaust reliability, dual fans operate in parallel to guarantee that harmful gases are thoroughly treated before discharge, preventing environmental pollution.
  1. Strict selection of decoration materials: The choice of laboratory decoration materials directly affects safety, durability, and ease of cleaning. Floors should use epoxy resin self-leveling or PVC sheet materials, which are anti-slip, corrosion-resistant, and seamless, effectively preventing liquid leakage and bacterial growth. Walls should be coated with mold-resistant and antibacterial paint, with rounded corners to reduce dust accumulation and microbial attachment risks. Ceilings can use aluminum panels or color steel plates, which are easy to clean and have good fire resistance. Additionally, all materials must meet environmental standards, and some areas require electrostatic protection to meet special experimental needs.
  1. Comprehensive safety facility configuration: Biosafety cabinets, autoclaves, eyewash stations, and emergency showers are essential core safety equipment in laboratories. Biosafety cabinets provide a safety barrier during operations to prevent the spread of harmful microorganisms; autoclaves sterilize experimental waste and contaminated items. Access control and monitoring systems are indispensable, restricting personnel entry to ensure laboratory security; simultaneously, negative pressure control, UPS power supply (level 4 laboratories require 45 minutes of backup), and pressure differential alarm devices monitor environmental parameters in real-time and alert immediately upon abnormalities. Furthermore, comprehensive laboratory early warning, shutdown, self-rescue, and evacuation plans must be established to ensure personnel can evacuate quickly and safely in emergencies.
  1. Scalability and intelligence: With continuous technological advancement, laboratory needs will evolve. Therefore, sufficient space should be reserved during initial construction to allow for future technology upgrades and equipment updates, ensuring good scalability. Introducing Laboratory Information Management Systems (LIMS) enables full lifecycle tracking of samples from collection, transport, testing to reporting, while automating data analysis to improve work efficiency and data accuracy. Additionally, LIMS can be used for inventory management, providing real-time monitoring of reagents and consumables stock to avoid experiment delays due to shortages.

 

 

2. Planning Steps: Step by step, building a scientific laboratory.

  1. In-depth needs analysis and functional planning: First, based on the specific functions of the CDC, such as infectious disease testing, microbiological research, and physical and chemical analysis, determine the required laboratory types and classifications (P2/P3/P4). On this basis, detailed functional zoning design is carried out. The laboratory area may include microbiology labs, physical and chemical labs, clean rooms, serological immunology rooms, etc., each equipped with corresponding specialized equipment. Auxiliary areas include sample receiving rooms, washing and disinfection rooms, instrument rooms, reagent warehouses, and pure water preparation rooms to support experiments. Safety areas cover changing rooms, showers, biosafety cabinet zones, and emergency escape routes to ensure personnel safety.
  1. Meticulous floor layout and workflow design: Reasonable personnel flow design is crucial. Personnel entering the laboratory generally follow the sequence: initial changing room → airlock changing room → shower changing room → buffer room → laboratory area, ensuring unidirectional flow to avoid cross-contamination. For logistics, the path is from warehouse → buffer room → laboratory, with contaminated items transferred via double-door steam sterilizers, strictly prohibiting return via the same route. For buildings higher than three floors, elevators are recommended to facilitate material transport and improve work efficiency.
  1. System design and construction: The air conditioning system uses three-stage filtration (primary + medium + high efficiency), with supply air equipped with G4 + F8 filters to effectively filter dust particles and microorganisms; the exhaust system is equipped with high-efficiency filters to ensure safe air discharge. In the water supply and drainage system, wastewater from contaminated areas must be treated by dual-chamber pulsating vacuum sterilizers to prevent pathogen spread; water supply pipes are installed with double check valves to prevent backflow contamination. For electrical systems, level 4 laboratories are equipped with dual power supplies and UPS to ensure continuous operation of experimental equipment; pressure differential alarm devices are installed to monitor laboratory pressure changes in real-time.
  1. Strict material procurement and construction: Material selection strictly follows corrosion resistance and ease of cleaning principles; floors use epoxy resin materials, walls are coated with mold-resistant paint, and ceilings are installed with aluminum panels. During construction, airtightness tests are conducted on enclosure structures to ensure good laboratory sealing; leak tests are performed on high-efficiency filters to guarantee filtration effectiveness; the air conditioning system must run continuously for 24 hours during testing to ensure system stability and reliability.
  1. Rigorous acceptance and commissioning: Acceptance standards are strictly controlled; sterilization effectiveness of drainage systems must be verified to ensure pathogens are effectively killed; serious defects must not exceed 5% of total inspection items. Relevant documents, including biosafety cabinet on-site test reports, air conditioning system operation records, and completion acceptance files, must be submitted to provide a basis for subsequent laboratory operation and maintenance.
  1. Continuous post-maintenance and upgrades: Regularly inspect the laboratory, conducting airtightness, filter efficiency, and differential pressure gradient tests every six months to ensure all performance indicators meet requirements. With technological advancements, gradually introduce automated equipment and intelligent management systems to enhance laboratory testing capabilities and management levels.

3. Disease Control Center Project Cases Undertaken by Nanjing Expansion Technology

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The construction of disease control center laboratories is a complex and systematic project. From design to construction and later maintenance, every step is crucial to public health safety. Only by strictly following scientific principles and adopting advanced technologies and equipment can we build safe, efficient, and intelligent laboratories that provide a solid guarantee for protecting public health.